ESI's Industrial Tool Rentals & Sales

Hydraulic Zero Gap Flange Spreader – Field Demo & Best Practices

This instructional video showcases the Hydraulic Zero Gap Flange Spreader in a live field demonstration, highlighting its ability to safely and efficiently separate flanges with minimal clearance. Designed for pipeline maintenance crews working in confined spaces, this tool delivers powerful spreading force while requiring  no gap between flange faces.


Watch as a technician demonstrates proper setup, alignment, and operation of the tool on a pressurized flange joint. The video covers best practices for safe deployment, tool positioning, and hydraulic control—making it an essential resource for professionals in oil & gas, petrochemical, and industrial maintenance environments.

Key Features

  • Zero-gap entry for flanges with no visible separation
  • Hydraulic wedge action for controlled, high-force spreading
  • Compact design ideal for confined space and high-pressure applications
  • Technician-approved setup and safety protocols
  • Compatible with Enerteq’s turnkey rental kits and training programs

Key Applications

  • Flange joint separation
  • Gasket replacement
  • Valve access
  • Pipeline integrity assurance
  • Field training

Kit Options

SG13TE Hydraulic Zero Gap Flange Spreader Tool Kit
SG13TE Hydraulic Zero Gap Flange Spreader Tool Kit

Kit Includes: 

  • 1 x SG13TE Tool c/w Hydraulic Cylinder (13 Tonses of Spreading Force)
  • 1 x 700 bar (10 000 psi) HP 550S Sealed Hand Pump with Gauge
  • 1 x 700 bar (10 000 psi) Hydraulic Hose, 2 m (78.7”)
  • 1 x 150 mm (6”) Vernier Calliper
  • 1 x (1/2”) Square Drive Flexible Handle
  • 1 x 30 mm (1 1/8”) Drive Socket
  • 1 x Safety Block
  • 2 x M39 (1 1/2”) Collets
  • 2 x M42 (1 5/8”) Collets
  • 2 x M45 (1 3/4”) Collets
  • 1 x Instruction Manual
  • 1 x Carry Case with protective foam inserts
SG11TM Mechanical Zero Gap Flange Spreader Tool Kit
SG11TM Mechanical Zero Gap Flange Spreader Tool Kit

Kit Includes:

  • 1 x SG11TM Tool -Mechanical (11 Tons of Spreading Force)
  • 1 x 150 mm (6”) Vernier Caliper
  • 1 x 1/2” Drive Torque Wrench and 24 mm Socket
  • 1 x Safety Block
  • 2 x 1-1/8” Collets
  • 2 x 1-1/4” Collets
  • 2 x 1 3/8” Collets
  • 1 x Instruction Manual
  • 1 x Carry Case with protective foam inserts
Zero Gap Low Pressure Flange Spreader Kit in case
Zero Gap Low Pressure Flange Spreader Kit in case

Kit Includes:

  • 2 x Flange Spreaders
  • 1 x Calibrated Torque Wrench with Sockets
  • 4 x 3/4″ Bolt Hole Pins
  • 4 x 7/8″ Bolt Hole Pins
  • 4 x 1″ Bolt Hole pins
  • 2 x Pelican Cases with fitted foam
Zero Gap Low Pressure Mechanical Flange Spreader
Zero Gap Low Pressure Mechanical Flange Spreader

Kit Includes:

  • 2 x Flange Spreaders
  • 2 x Calibrated Torque Wrench with Sockets
  • 4 x 1-1/8″ Bolt Hole Pins
  • 4 x 1-1/4″ Bolt Hole Pins
  • 4 x 1-3/8″ Bolt Hole Pins
  • 2 x Pelican Cases with fitted foam