Description
What is the ESI Multi-Function Valve Removal Tool (VRT)? It’s a single purchase that safely removes valves, spools, regulators, expansion joints, rupture disks, and meters from flange connections — and doubles as a flange spreader, including on Zero-Gap joints. Built for pipeline operators, maintenance crews, and refineries that need this tool on hand rather than renting it every job.
How the VRT Works
- The VRT removes valves from their flange connections — gate valves, ball valves, and other types — by gripping the flange’s bolt holes with expanding collet technology, minimizing the risk of damage to the valve or flange face during removal.
- Attach the included spreading plates to the flanges and the same tool works as a flange spreader — including on Zero-Gap joints — so one tool covers both jobs.
Why Buy Instead of Rent
- Precision: engineered to minimize the risk of damage to critical components during removal.
- Economical: a one-time purchase replaces repeat rental costs for crews that need this tool regularly.
- Lightweight and Compact: portable design for tight-access jobs.
- Simultaneous Flange Spreading: valve bar segments spread both flanges at once.
- Versatile: interchangeable bolt hole pins and spacer bars adapt the tool to a wide range of valve and flange sizes.
VRT Kit Options and Pricing
| Kit | Bolt Hole Pins | Flange Size Range (150–1500 series) | Price |
|---|---|---|---|
| VRT 1 Kit | 3/4″, 7/8″, 1″ | 2″–12″ (150) down to 1″–2″ (1500) | $2,800 |
| VRT 2 Kit | 1-1/8″, 1-1/4″, 1-3/8″ | 14″–26″ (150) down to 1-1/2″–4″ (1500) | $3,500 |
| VRT 3 Kit (Kit 1 + Kit 2 combined) | All six pin sizes above | 2″–26″ (150) down to 1″–4″ (1500) | $6,000 |
Every kit includes flange spreading plates, interchangeable bolt hole pins, and spacer bar segments (11.5″ of spacer per side of flange), packed in form-fitting Pelican hard-shell case(s). Extra spacer bars are available for valves wider than 14″.
Frequently Asked Questions
What flange sizes does the VRT fit? Kit 1 covers 2″–12″ flanges (150 class) down to 1″–2″ (1500 class). Kit 2 covers 14″–26″ (150 class) down to 1-1/2″–4″ (1500 class). The combined VRT 3 kit covers the full 1″–26″ range across the 150–1500 pressure series.
Can the VRT also be used as a flange spreader? Yes — the included spreading plates let the same tool spread flanges, including Zero-Gap joints, without needing a second tool.
How much does the ESI Valve Removal Tool cost? VRT 1 is $2,800, VRT 2 is $3,500, and the combined VRT 3 kit is $6,000.
Questions about which kit fits your application? Contact ESI’s flange tool experts and we’ll help you match the right tool to your flange size, class, and orientation.
