High Pressure Zero Gap Flange Spreader Kits

Price range: $140.00 through $3,500.00

To identify the best tool for you application follow these steps:

  1. Measure your flange’s bolt hole diameter. To ensure a true measurement  is taken, hold the vernier caliper:  square to the flange face and in the middle of the bolt hole.
  2. Use the graph below to identify the appropriate flange spreader compatible with your joints bolt hole size.
  3.  Go to the drop down box to select the flange spreader and your desired rental term.

 Zero Gap Flange Spreaders are compatible with the following range of bolt hole sizes (H/M = Hydraulic/Mechanical):

H/M Product Number Bolt Hole Diameters
M

HPMZG-KIT

Min Bolt Hole Diameter Max Bolt Hole Diameter
1.18″ (30mm) 1.54″ (39mm)
H

HPHZG-KIT

Min Bolt Hole Diameter Max Bolt Hole Diameter
1-1/2″ (38mm) 1.93″ (49mm)

*3 Day Rental Minimum*

Weekly Rates Include: 2 Free Days | Monthly Rate Include: 8 Free Days

 

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Description

Innovative Flange Separation Tool: Leveraging Equalizer’s exclusive Expanding Collet Technology, the high pressure zero gap flange spreader tool applies a precise and regulated force to effectively separate flanges, even when the access gap is minimal or non-existent. It’s also fully capable of handling flanges with larger access gaps.

Universal Compatibility: The Secure-Grip Flange Spreader series is designed to be almost universally applicable, accommodating a wide array of flange standards including ANSI, DIN, SPO, ASME, API, and BS.

Safety and Integrity: Adhering to industry “best practices,” it is recommended to employ a minimum of two tools when working on a flange. This ensures not only the safety of the operation but also the preservation of flange face integrity.

 

HPHZG-KIT

Hydraulic

SPREADING DISTANCE: Up to 4.53″ (115mm)

TOOL WEIGHT: 47.3 lb (21.5 kg)

SPREADING FORCE: 13 T (130 kN) per tool — 2 x 13 T = 26 T (260 kN) in pairs

 

Dimensions Measured From Measured To Minimum Maximum
Flange Joint Thickness Outside Face of Flange Outside Face of Flange 120mm (4.7″)  310mm (12.2″)
Valve/Spacer Thickness Inside Face of Flange Inside Face of Flange  0.0 mm (0.0”) 95 mm (3.7”)
Flange Clearance Bolt-Hole Circle Largest OD of Valve/Spacer – 70 mm (2.8”)
Radial space    Bolt-Hole Circle Closest Obstruction  280 mm (11.0“) –
Axial space (for installation)  Outside Face of Flange  Closest Obstruction  310 mm (12.2“) –
Axial space (installed)  Inner Face of Flange  Closest Obstruction  260 mm (10.2“)  –

HPMZG-KIT

Manual

SPREADING DISTANCE: Up to 3.54″ (90mm)

TOOL WEIGHT: 23.1 lb (10.5 kg)

SPREADING FORCE: 11 T (110 kN) per tool — 2 x 11 T = 22 T (220 kN) in pairs

Dimensions Measured From Measured To Minimum Maximum
Flange Joint Thickness Outside Face of Flange Outside Face of Flange 3.8″ (96mm) 9.4″ ( 240mm)
Valve/Spacer Thickness Inside Face of Flange Inside Face of Flange  0″ (0 mm) 2.4″ (60mm)
Flange Clearance  Bolt-Hole Circle Largest OD of Valve/Spacer – 2.4″ (60mm)
Radial space Bolt-Hole Circle Closest Obstruction  9.4″ ( 240mm) –
Axial space (for installation) Outside Face of Flange  Closest Obstruction  8.8″ (223mm) –
Axial space (installed) Inner Face of Flange  Closest Obstruction 10.2″ (258mm) –

HPHZG-KIT Hydraulic Zero Gap (SG13TE) Flange Spreader Technical Data Sheet

HPMZG-KIT Mechanical Zero Gap (SG11TM) Flange Spreader Technical Data Sheet

Additional information

Weight 89.3 lbs
Dimensions 35.0 × 22.4 × 6.5 in
Rental Term

, ,

Flange Spreader Selection

HPMZG-KIT, HPHZG-KIT

Spreading Force

14.61 tons single / 29.23 tons in pairs (130 kN / 260 kN) at 10,000 psi (700 bar)

Tool Weight

47.3 lb (21.5 kg)

Spreading Distance

0 in – 4.53 in (0 mm – 115 mm)

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